USB data cable production process – USB data cable Factory

The data cable is the most commonly used electronic accessory product. Data lines are required for mobile phones, tablets, Bluetooth products, mobile power product charging or data transmission. Producing a USB data cable is not as simple as we think. It is not only complicated but also requires a lot of labor. Let the USB data cable factory say the mobile phone data cable production process.

The first step is to cut the wire. First, determine the length of the wire, and then debug the automatic wire cutting machine. In addition, some data line factory cutting lines are used for automatic cutting of the automatic cutting machine with peeling skin.

The second step is to strip the core. First, we must set the length of the stripping core and put the thread into the machine to strip the core. The machine used is usually semi-automatic and fully automatic peeling machine.

The third step is to solder the USB and plug, and use a manual soldering iron to solder the USB plug or a fully automatic soldering machine. After the soldering, arrange the personnel to check the tin spot.

The fourth step is to form the USB inner membrane and the inner membrane of the joint. The material used for the inner membrane is TPE. Make the contact more stable, safer, no broken wire, the wire is not easy to damage.

The fifth step is to form or pack the outer mold. USB external mold and plug external mold, according to customer needs

The sixth step is the product test. The USB terminal body is directly inserted into the test socket, and the plug-in type needs to be self-plugged and pulled, and the main body may not be scratched. Each test voltage is good in the test paper range, otherwise it is a defective product.

The seventh step is to check the appearance, look at the appearance of defective products such as defects, and find out in time to pick out

The eighth step is to tie the line. According to the customer’s packaging needs, the cable is usually put into a coil, and then the cable is tied with a cable tie or Velcro.

Finally, the packaging and packing, after the finished product inspection is qualified, it can be packaged, and the packaged USB data cable is uniformly loaded into the large box for delivery according to the specified amount.

Producing a data line is far from being as simple as we think. From production to sale, it takes a lot of complicated processes. If a better wire material is used in the production process, the cost will be relatively high, and at the same time, A series of costs such as not cheap labor costs. Strict quality testing is required to ensure quality.